Real-Time Manufacturing Monitoring: Peak Efficiency & Productivity

CASE STUDY: Production Line Monitoring

Transforming Manufacturing: Real-Time Monitoring Unlocks Unprecedented Efficiency and Productivity.

Our client’s reliance on paper-based documentation for tracking production metrics was time-consuming, prone to errors, and resulted in delayed reporting. This inefficiency hindered their ability to respond swiftly to production issues, impacting overall productivity.

About Our Client

A notable garment manufacturer with an annual output exceeding 50 million garments, with its dynamic workforce of over 6,500 employees.

Key Challenge

Reliance on paper documentation for tracking production metrics.

Time-consuming and error-prone processes led to delayed reporting.

Inefficiency hindered swift response to production issues, affecting productivity.

Outcome Delivered

Efficiency Gains: Cut manual data collection by one third, streamlining operations.

Improved Reporting: Enabled instant production line reporting for proactive management.

Operational Excellence: Boosted efficiency and productivity, setting industry benchmarks.

Our Approach

Integrated Digital Monitoring System:

Mobile Application: For immediate data input by production line employees.
Web Application: For real-time monitoring by stakeholders.
Seamless Integration: With central planning data sources for comprehensive visibility.

Strategic Implementation:

Upgraded Wifi Infrastructure: To support mobile application functionality.
Conducted Training for Staff: On effective digital data entry.
Installed Digital Dashboard: At each production line for live metrics visibility.
Developed Protocols: For error correction and system troubleshooting.